Membrane Bioreactor (MBR) Sewage Treatment

Membrane Bioreactor (MBR) Sewage Treatment Specification

Ph Level
6.5-8.5

Power
Varies (Typically 1-10 kW depending on plant size)

Capacity
10 KLD - 1000 KLD or Custom

Automation Grade
Automatic/Semi-automatic

Flow Rate
Customized (varies with plant size)

Membrane Size
0.1 - 0.4 micron pore size

Membrane Quantity
Custom as per design

Water Source
Sewage/Industrial Wastewater

Installation Type
Prefabricated/On-site Installation

Treatment Technique
Membrane Bioreactor (MBR)

Application
Industrial

Material
Metal

Product Type
Sewage Treatment Plants

Technology
MBR Membrane Filtration & Biological Treatment

Power Source
Electric

Operation Type
Semi Automatic

Pressure
0.1-0.3 Mpa (Membrane Operation)

Dimension (L*W*H)
Customized as per requirement

Weight
Custom as per plant size

Color
Grey/Custom

Capacity Intel Flow Rate
10-1000 KLD

Cleaning Mechanism
Chemical/Physical Cleaning

Membrane Material
PVDF/Polymer

Feed Method
Gravity/Pump Fed

Design Life
More than 10 Years

Pretreatment Required
Yes (Screening, Grit Removal)

Salinity Tolerance
Up to 5,000 ppm

Outlet Water Quality
BOD < 10 mg/L, Suspended Solids < 5 mg/L

Ambient Temperature Range
5C - 45C

Sludge Yield
Low

Permeate Recovery
> 95%

Control System
PLC Based

Noise Level
< 75 dB(A)

Installation Time
2-6 Weeks (Depending on Capacity)

Membrane Bioreactor (MBR) Sewage Treatment Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Advance (CA)

Delivery Time
7 Days

Main Domestic Market
All India

About Membrane Bioreactor (MBR) Sewage Treatment

We are counted among one of the trusted manufacturers and suppliers of MBR Based STP. This sewage treatment plant is designed under the guidance of our professionals using quality tested raw materials and latest techniques in compliance with set industrial norms. this plant is equipped with the latest facilities to be able to deliver an upgraded range of sewage treatment plants . Moreover, the design criteria of this MBR Based STP is according to the traditional way of Activated Sludge Treatment principle.

Features:

Easy installation
Longer functional life
Easy maintenance
Cost effective

High-Quality Effluent for Responsible Discharge

MBR technology ensures stringent water quality with BOD less than 10 mg/L and suspended solids below 5 mg/L, making treated water suitable for discharge or potential reuse. Advanced membranes with a 0.1-0.4 micron pore size remove even fine particulates, meeting regulatory compliance for varied industrial applications.

Efficient and Durable Design for Industrial Needs

The system operates reliably in harsh industrial environments, tolerating feed salinity up to 5,000 ppm and ambient temperatures from 5C to 45C. All components are constructed from durable metal and corrosion-resistant PVDF/polymer membranes, designed for a life span exceeding a decade.

Seamless Integration and Fast Installation

Prefabricated or on-site installation models allow flexible integration with existing wastewater infrastructure, cutting down lead times to as little as 2 weeks. The PLC-based control system and semi-automatic operation streamline both installation and daily management routines.

FAQ's of Membrane Bioreactor (MBR) Sewage Treatment:

Q: How does the Membrane Bioreactor (MBR) treatment process work?

A: The MBR system combines biological treatment and membrane filtration. Wastewater first undergoes pretreatment (screening and grit removal), followed by biological degradation of organics. The mixed liquor is then filtered through PVDF/polymer membranes (0.1-0.4 micron), separating clean water from sludge and solids, resulting in high-quality effluent.

Q: What are the main benefits of using an MBR system for industrial sewage treatment?

A: Key benefits include low sludge production, exceptional effluent quality (BOD < 10 mg/L, suspended solids < 5 mg/L), compact footprint, high permeate recovery (>95%), and prolonged operational life. These characteristics make MBR ideal for industrial clients seeking regulatory compliance and reduced maintenance.

Q: When is pretreatment required for the MBR system?

A: Pretreatment is always required before wastewater enters the MBR unit. Screening removes large debris, and grit removal protects the membranes, preserving performance and longevity by preventing clogging and abrasion.

Q: Where can these MBR sewage treatment plants be installed?

A: These systems are suitable for installation in various industrial facilities across India, handling capacities from 10 KLD upwards. They can be supplied as prefabricated units for quick setup, or tailored for on-site construction as needed.

Q: What is involved in the maintenance and cleaning of the membranes?

A: Membrane cleaning is managed through a combination of physical methods (such as backwashing) and chemical cleaning cycles. The automated PLC system schedules cleaning based on operating hours or performance indicators, minimizing manual intervention and downtime.

Q: How does the plant accommodate varying flows and industrial conditions?

A: Each system is custom-designed for flow rates from 10 KLD to 1000 KLD and beyond. Control systems adjust to both gravity or pump feed, and the robust membranes tolerate feed salinity up to 5,000 ppm and broad pH levels (6.5-8.5), suitable for a range of wastewater characteristics.

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